🔪 Edge Bevel Size Guide

A quick reference for which edge beveler size typically suits a given leather thickness.

How thickness maps to a beveler number

The chart is keyed to weight in ounces, which is a thickness measure, not a mass: one ounce is 1/64 in of hide.

1 oz = 1/64 in = 0.397 mm (rounded to 0.4 mm in the trade)
mm  = oz × 0.4      oz = mm / 0.4
8 oz = 8/64 in = 1/8 in = 3.2 mm

Each step in the table covers roughly two ounces, so the size number climbs about one per 0.8 mm: #0 for 1–2 oz wallet linings, #1 for 3–4 oz, #2 for 5–6 oz, #3 for 7–8 oz belt weight, #4 for 9–10 oz, and #5 or larger above 11 oz. Glued laminations count as their combined weight: two 4 oz panels bonded face to face are an 8 oz edge and take a #3.

Using the chart at the bench

Size numbers are not standardised. Tandy, Barry King and Ron's Tools all number differently, and Japanese bevelers are sold by cut width in millimetres instead. Treat this chart as the common US convention and check your maker's own sizing.

Frequently asked questions

What size edge beveler do I need for 8 oz leather?

A size #3 on this chart. 8 oz is 3.2 mm, the usual weight for belts and heavy straps.

Is 6 oz leather the same as 2.4 mm?

Yes. Six ounces is 6/64 in, which is 2.38 mm, and the trade rounds it to 2.4 mm. Tanneries quote a range, so a 5–6 oz hide measures anywhere from 2.0 to 2.4 mm across one side.

Do I bevel before or after burnishing?

Bevel first. Burnishing works by compressing and polishing the fibres of an already rounded edge; a square edge just glazes on its two corners.