📏 Needle Size Reference Chart

A general reference for matching fabric weight to the machine embroidery needle size and type typically used.

What the two numbers mean

Every size in the chart is written twice: the metric NM number first, then the US equivalent. The metric one is literal — it is the blade diameter in hundredths of a millimetre.

NM = blade diameter (mm) × 100
65/9 = 0.65 mm    75/11 = 0.75 mm    90/14 = 0.90 mm

The US column is convention rather than arithmetic, which is why the pairs have to be memorised: 65/9, 70/10, 75/11, 80/12, 90/14, 100/16. The working rule is to use the smallest needle that will carry your thread through the fabric without shredding it. Standard 40 wt rayon or polyester is happy on a 75/11, which is why that size appears in three rows.

Point shape matters as much as size

Change the needle roughly every eight hours of stitching, and immediately after a thread break, a needle strike or any run of skipped stitches. A blunt or burred point is behind most of what gets blamed on tension.

Frequently asked questions

What does 75/11 mean on an embroidery needle?

A blade 0.75 mm across. 75 is the metric NM size, 11 the US number for the same needle; both appear on the packet.

What needle size do I use for embroidering t-shirts?

A 75/11 ballpoint embroidery needle. The rounded tip parts the knit rather than cutting it, which keeps the holes from opening up in the wash.

Why does my metallic thread keep breaking?

Usually the eye is too small. Move to a 90/14 metallic or topstitch needle, slow the machine to around 400–600 stitches per minute, and let the thread feed from a stand rather than a horizontal pin.